ADULT CARE EQUIPMENT CUSTOMIZATION SERVICE
Get a tailored solution for your adult care product manufacturing lines —
from pull-up and open-type adult diaper machines to 3-layer and 5-layer underpad production systems.
WELLDONE provides modular, high-speed, and fully servo-controlled equipment designed for durability, precision, and cost efficiency.
Our customization service helps you achieve stable operation, easy maintenance, and consistent quality for long-term business success.
- High speed & stability: Servo-driven system, 250–300 pcs/min, ≥98% qualified rate.
- Flexible setup: Supports pull-up, open-type diapers & underpads, quick size change.
- Smart inspection: Vision detection + auto-reject + real-time data logging.
- Fast delivery: Lead time as short as 90 days, ISO & CE certified.
👉 Start Your Adult Care Machine Project with WELLDONE!
Mold customization service
Professional adult care production line customization — Pull-up type, Open type, Underpad, and Packaging solutions.
Advanced modular engineering · ±0.03 mm servo precision · 90-day delivery.
CUSTOM CUTTING MOLDS
Designed for precise cutting of adult diaper cores and elastic waist sections.
Our molds guarantee smooth edges, accurate dimensions, and extended lifespan with high-strength steel materials.
EMBOSSING MOLDS
Engineered to create soft textures, fluid-guiding channels, and brand patterns on adult diapers and underpads.
Ensures stable absorbency, comfort, and premium appearance.
SEALING & LAMINATION MOLDS
Used for leak guards, waistband bonding, and multilayer sealing applications.
These molds ensure strong adhesion, leak-proof performance, and maintained softness over long-term operation.
MANUFACTURER
All of our products comply with international quality standard and are greatly appreciated in a variety of the different market across the world.
Hygiene products machine experience
WELLDONE team has 120-150 people
7+ Language Options: Chinese, English, French, Arabic, Spanish, and Egyptian Arabic.
Exporting Countries and Regions
SANITARY PAD MACHINE
Full-servo production line for sanitary pads with stable performance, precise forming, and high-speed output up to 1200 pcs/min.
UNDERARM PAD MAKING MACHINE
Designed for body-fit underarm pads, combining ultrasonic sealing and adhesive coating in one compact process.
Packing Machine
Smart automatic packing solutions for feminine hygiene products, ensuring neat sealing and efficient packaging.
Welldone Premium Adult Care Equipment
Welldone provides high-speed, stable production lines for adult diapers, pull-up pants, and underpads.
With full-servo, semi-servo, or mechanical drive options, each line ensures precise core forming, elastic waistband control, and accurate glue application for leak-proof and comfortable products.
From material unwinding to final packaging, every stage is optimized for efficiency, yield ≥98%, and reduced material waste.
Backed by our professional R&D and service team, every system complies with international hygiene and safety standards, delivering consistent, high-quality performance for long-term production.
- 🔹 Drive system: full-servo / semi-servo / mechanical
- 🔹 Yield: ≥98%, with defect-rejection system
- 🔹 Product range: adult diaper, pull-up diaper, underpad
Welldone Adult Care Machine Drive Solutions
Choose the right drive system for your adult diaper or underpad production line — balancing speed, precision, and investment.
Full-Servo Drive System
Full-servo transmission with independent servo motors for each key section, ensuring the highest precision for elastic waist forming, SAP dosing, and core positioning.
Provides stable, high-speed performance and full data traceability.
- Design speed: 300 pcs/min
- Stable speed: 250 pcs/min
- Best for: premium pull-up diapers and high-end open-type adult diapers
Semi-Servo Drive System
Combines servo-driven key units with main-shaft mechanical transmission for a balanced cost-performance ratio.
Ideal for medium-scale production with stable operation and quick product switching.
- Design speed: 250 pcs/min
- Stable speed: 200 pcs/min
- Best for: standard adult diapers and underpads
Fully Mechanical (Frequency Full-Auto)
Classic cam-gear transmission with frequency inverter control.
Delivers reliable performance at lower cost, suitable for entry-level markets focused on simplicity and durability.
- Design speed: 200 pcs/min
- Stable speed: 150–180 pcs/min
- Best for: basic open-type adult diaper and local production lines
Process
Confirm Product Structure
Confirm Machine Configuration
Issue Product and Machine Design Drawings
Factory Layout
Accessories Processing Center Customized Producing Accessories
Machine Assembly
Machine Trial
Loading Plan
Machine Packing And Loading
Logistic Plan And Machine Shipment
Engineer Service For Installation And Training
Training Management System
Machine Performance Specifications – Adult Care Machines
Our adult care production lines are engineered for adult diaper (open type & pull-up) and underpad manufacturing, featuring advanced servo control for precise forming, stable high-speed output, and consistent, hygienic quality.
| General Positioning Accuracy | Full-servo: ±0.02 mm / Semi-servo: ±0.05 mm / Mechanical: ±0.1 mm |
| Production Speed |
Adult diaper (open / pull-up): Design 250–300 pcs/min / Stable 200–260 pcs/min Underpad: Design 700–900 pcs/min / Stable 600–800 pcs/min |
| Machine Footprint | 38m × 8.0m × 4.2m (typical line) |
| Power Requirements | 380V ±5%, 50Hz / Total Power: 450–650kW (depending on configuration) |
| Air Supply | 0.6–0.8 MPa / Flow ≥ 4 m³/min |
| Throughput Yield | ≥ 98%, with automatic defect-rejection system |
| Min Changeover Time | < 90 minutes (size or product switching for diaper/underpad) |
| Control System | Mitsubishi / Siemens (full-servo support) |
| Material Compatibility | Non-woven fabrics, tissue, PE backsheet, elastic waist/spandex, SAP, fluff pulp, acquisition layer, release paper, hot-melt adhesives |
| Defect Detection | CCD Vision System + weight / metal detection (optional) |
| Lead Time | Standard: 70–90 days / Customized: 90–120 days |
Welldone Design Guidelines for Adult Care Machines
Optimize your adult diaper (open type & pull-up) and underpad production with proven engineering standards. Welldone’s design ensures stability, hygiene, and ergonomic operation across the entire process — from raw material unwinding to packaging.
| Description | |
|---|---|
| Hygienic Material Selection | Product-contact parts use SUS304/316 stainless steel; surface roughness ≤ 0.8 μm for sanitary compliance and corrosion resistance. |
| Conveyor & Feed Height | Transfer height 900–1200 mm to fit adult line ergonomics; height difference ≤ 250 mm for stable product flow of diapers and underpads. |
| Cleaning & Dust Control | Air suction + CIP-friendly structures; integrated dust-collection ducts to keep SAP/fluff areas clean and reduce downtime. |
| Safety Guard | Transparent acrylic covers ≥ 1.2 m with interlock safety sensors; CE & ISO compliant guarding for forming, cutting, and sealing zones. |
| Noise & Vibration | Operation noise ≤ 75 dB(A). Shock-absorbing mounts and synchronized servo drives minimize vibration for stable embossing/sealing. |
| Operator Access | Maintenance aisles ≥ 700 mm for adult lines; tool-free access for size-change parts (forming rollers, elastic applicators, glue guns). |
| Modular Footprint | Modular layout (forming, SAP dosing, elastic waist, topsheet/backsheet lamination, cutting & packaging) for flexible installation and upgrades. |
| Utility Connections | Power: 380V/50Hz; Air: 0.6–0.8 MPa; Flow ≥ 4 m³/min. Compatible with Nordson/Chinese hot-melt systems and inline weighing/vision add-ons. |
| Control Panel | ≥10” HMI with PLC (Mitsubishi/Siemens); bilingual UI (EN/CN); recipe management for quick size changeover (S/M/L/XL). |
| Maintenance Plan | Routine checks every 8 hours; preventive maintenance every 30 days. Supports remote 24/7 monitoring and real-time diagnostics. |
Why Choose Us
QUALITY ASSURANCE
Our adult care machines are manufactured under strict ISO and CE standards. Each production line undergoes full performance testing to guarantee a ≥98% qualified rate, stable running, and long-term reliability. Whether for open-type or pull-up adult diapers, every detail is verified for durability and precision.
FAST LEAD TIME
Welldone’s modular structure and efficient assembly process allow rapid delivery — standard adult care machines within 70–90 days, and customized solutions within 90–120 days. This ensures faster market entry and a quicker return on investment for your hygiene production projects.
ENGINEERING SUPPORT
From installation to full-scale production, our engineering team provides complete technical service. We offer on-site setup, operator training, and 24/7 remote support, helping clients achieve smooth operation, minimal downtime, and stable high-speed performance across global facilities.
Adult Care Machine FAQs
Q: How many years has your company been on the market?
A: We are focus on this hygiene industry filed already 15 years since 2008.
Q: What is the annual sales volume?
A: Usually our machine sales volume reach RMB100,000,000.00 it is about 20-25 sets machines each year, for another parts raw materials sales amount is about 80 million.
Q: Is there a quality management system such as ISO 9001?
A: We have approved ISO 9001 and CE Certification.
Q: Do you provide after-sales service support to suppliers?
A: Welldone Service Range:
1. Finished Product Design -Recommend suitable& competitive machine
2. Complete Hygiene Industry Management System Service:
A. Cost and Feasability Study
B. ROI (Return of Investment) Report
C. Production Factory Layout Plan
D. Material Planning Management
E. Warehousing Management Programs
F. After sales Service:
a. Installation service, b. operating machine, c. production team arrangement, d. non-scheduled service as per your requirement.
G. Quality Control System
H. Mechanical Failure Analysis System
I. Financial Analysis Programs for executive level
Q: Can you customize the machine and packaging?
A: Yes—OEM/ODM for product sizes (NB/ S/ M/ L/ XL, etc.), structures (T-shape / I-shape / closed), embossing, ear/waist options, and we can integrate bagging/sealing (e.g., P25) for auto packing.
Q: Can you advise on raw materials and suppliers?
A: Yes. We share a qualified vendor list (nonwoven, SAP, film, spandex, tapes, glue) and the spec ranges (GSM, tensile, CRC/AUL, peel/shear, etc.) that match your target product tier.
